TSY In House Training #688: Advanced Product Quality Planning (APQP) & Production Parts Approval Process (PPAP) & New Control Plan (NCP)

Feb 122 min read

With the transfer of new products or to manufacture new products, product quality planning is essential for the success of the company. This course provides guidelines designed to produce a product quality plan which will support the development of a product or service that will satisfy the customer. With the latest changes from 2nd edition to 3rd edition, we need to understand what are the changes.

The purpose of PPAP is for the supplier to demonstrate that all design records and specifications are in order. Customers requirements are properly understood and the process has the capability to produce products that meets requirements.

The purpose of this New Control Plan methodology is to aid in the manufacture of quality products according to customer requirements. It does this by providing a structured approach for the design, selection and implementation of value added control methods for the total system. New Control Plan provides a written summary description of the systems used in minimizing process and product variation.

Date: 3rd & 4th February 2025

Venue: Armstrong Auto Parts Sdn Bhd, Mak Mandin, Penang

Course Objectives:

Upon completing the course participants able to:

Understand what are the new requirements of APQP (3rd Edition).
A reduction in the complexity of product quality planning for the customers and Suppliers.
A means for suppliers to easily communicate product quality planning requirements to subcontractors.
Understand how PPAP acts as a “report card” for both product and process development processes.
What the staistical requirements are for ongoing manufacturing, and why this is vital to success.
When PPAP submissions are required.
What the 5 “Levels of Submission” are in PPAP, and how to select the proper level for every contract.
Understand the requirements of the New CP.
Differentiate between product and process characteristics.
Correct specification and tolerances.
Correct measurement techniques.
Prepare an effective New Control Plan..

Who Should Attend:

Managers, Engineers, Supervisors, Clerical Staff, and staff involved with Advanced Product Quality Planning, Pro-duction Parts Approval Process and Control Plan.